RISEY Diesel Solutions: Your Ultimate Guide to DPF Regeneration
Updated: Sep 25
Key Advantages of RISEY DPF Regeneration Machines
No Cutting Required
Regeneration occurs without disassembling the DPF core. This ensures a completely non-destructive high-temperature cleaning process.
Low Operating Cost
The machine consumes only 1.2 kWh electricity + 2–4 liters of fuel per hour, significantly reducing operating expenses.
Flexible Temperature Control
The three-stage regeneration process includes:
Initial stage: 200°C
Mid stage: 400°C
Final stage: Adjustable temperature up to the required level
This setup ensures optimal cleaning performance while reducing total regeneration time to within 30 minutes. Cooling time is extremely fast — from 600°C down to 50°C in just 3 minutes.
Multi-Functional System
This system includes:
Back pressure testing
High-temperature regeneration
Dust blowing / air purge
Pulse blast cleaning function
IoT remote control via mobile device
Over-temperature warning system
Ignition fault alert system
Heat Wave Micro-Pulse Technology (V-03)
AI Automatic Temperature Control (V-02PRO / V-03)
High-Power Fan (V-03)
European and Japanese Imported Components (V-03)
These features ensure maximum safety and operational reliability.
Outstanding Cleaning Performance
During regeneration, the system automatically activates high-temperature & high-pressure air purge, preventing carbon buildup retention. After regeneration, automatic or manual pulse blasting ensures complete removal of residual carbon deposits.
System Design & Features
HD Touchscreen Interface
The user-friendly operation allows all functions to be accessible via an intuitive control panel.
Industrial Design Structure
The clean, robust exterior features an optimized functional layout for easier operation.
One-Button Operation
The fully automated regeneration process simplifies the user experience.
Advanced Control System
The machine is equipped with a programmable PLC control system. It features multi-stage temperature control with PID precision regulation. Automatic heating and cooling programs enhance stability and safety.
IoT Integration
Support for remote operation via mobile devices is included.
Energy Efficient Heating
The system is up to 50% more energy efficient compared to traditional heating tube systems.
Fast Performance
Regeneration time: < 30 minutes
Cooling: 600°C → 50°C in 3 minutes
Pulse Blast Cleaning System
This feature ensures complete removal of ash and carbon residues.
Operation Process
Power on the machine.
Set the regeneration program.
The system runs automatically.
Automatic shutdown occurs after completion.
Why Choose RISEY?
Efficient • Energy-saving • Easy to operate • Fast heating • Flexible control • Superior performance
Product Application
The Intelligent DPF Regeneration Machine is a user-friendly, fully automated DPF cleaning device. It is suitable for buses, trucks, and heavy-duty vehicles that meet the following emission standards:
China IV / V / VI
Euro IV / V / VI
North American EPA Tier 4 / US 2010
This device effectively removes carbon deposits and particulate matter from after-treatment DPF systems, restoring them to optimal condition.
Non-Destructive Cleaning
High-temperature precision cleaning disintegrates carbon deposits from inside the DPF without any disassembly, restoring DPF components to optimal condition.
Complete Regeneration
This ensures that the DPF system is fully regenerated and operating efficiently.
Important Safety Instructions
This is a fuel-powered high-temperature device. Always have a trained operator present during use. Keep away from flammable or explosive materials, and maintain a safe distance from people to prevent burns.
Set appropriate temperatures based on DPF type and level of blockage. Incorrect settings may cause DPF carriers to crack or melt.
Wear protective gear when placing or removing components, and ensure they are handled smoothly and stably.
Check temperature readings before each startup to ensure they are within the normal range.
Outdoor use is recommended. If used indoors, proper ventilation must be installed.
Only operate the machine after fully understanding these precautions. The manufacturer is not responsible for any consequences resulting from improper use.
Special Notice During Regeneration
After starting the regeneration process, check the exhaust outlet for gas emission.
If back pressure is too high, set the regeneration temperature to around 200°C initially for preliminary clearing until gas is visibly emitted from the exhaust.
Operating Environment
Ambient Temperature: 0°C – 50°C
Relative Humidity: 0% – 65%
Environment Requirements: Well-ventilated, vibration-free, dust-free, and free from flammable gases, oil mist, or dripping water.
Safety Distance: Keep all flammable and explosive materials at least 1 meter away from the device.
Placement Recommendation: Preferably in an outdoor workspace; if used indoors, ensure proper ventilation is installed.
Setup and Safety Instructions
After unpacking, move the device and install its casters for easy mobility.
Power Connection: Use a household 220V power source. Recommended cable: ≥ 2.5 mm².
Fuel Tank: The device has a built-in fuel tank. When the fuel level is below the lower limit, it will automatically alarm and display a warning message on the screen.
Check Safety Status: Ensure all meters indicate a safe power-on state. Set the switch knob to NO, and voltage meter should display around 220V.
Power On: Turn on the main power switch. The touchscreen will light up normally. Do not press the emergency stop button.
Temperature Check: Verify that the real-time temperature reading matches the current ambient temperature.
DPF Regeneration Process
Placement of DPF Components:
Place the DPF safely and securely on the movable workstation.
Seal sensor holes with screws and cover the urea inlet with high-temperature tape.
Connection:
Use the high-pressure thermal converter with the appropriate fixture to connect the DPF.
Ensure the fixture is safely and tightly locked.
Set Regeneration Parameters:
Input desired temperature and time for regeneration.
Start Regeneration:
Press the “Start Regeneration” button on the main interface or the start button below.
The process will automatically complete.
Cooling & Removal:
When the real-time temperature naturally drops below ~100°C, the machine will delay stop automatically.
Target Temperature – The set temperature for DPF regeneration.
Actual Temperature – The current temperature of the DPF.
Pressure Detection – Measures the exhaust pipe pressure.
Total Runtime – Displays the total operating time of the device.
Regeneration Time – Starts timing once the temperature reaches the target value.
Real-time Pressure – Real-time dynamic backpressure of the exhaust pipe.
Regeneration Start – Press to automatically complete the regeneration based on the set temperature and time. Can also be started using the panel start button.
Intelligent Cooling On – The fan turns on automatically when it gets too hot, keeping the DPF safe.
Reset – Restores the device to factory settings.
10. Cooling Start – Manually turn the fan on or off. Cannot be turned off during the regeneration process.
11. Start Detection – Starts real-time exhaust pressure monitoring.
12. Settings – Opens the parameter configuration interface.
Initial Temperature – Default: 200°C (No need to modify)
Mid-Section Temperature – Default: 400°C (No need to modify)
Regeneration Temperature – Default: 800°C. Can be adjusted freely according to the size and structure of the exhaust pipe.
Holding Time – Default: 1 minute (No need to modify)
Regeneration Time – Default: 60 minutes. Can be set based on the degree of exhaust pipe blockage.
Fan Delay – After regeneration, the fan automatically starts. This is the cooling time for the fan, default: 4 minutes (No need to modify)
Pulse Blast Mode (Manual / Automatic) – Select the desired pulse blast mode according to operational needs.
Frequently Asked Questions (FAQ) & Solutions
No.
| Problem | Solution |
|---------|----------|
| Device does not work | 1. Check that the power cable is properly connected. 2. Ensure all switches and indicator lights are in the ON position. |
| No response when starting | 1. Check if the emergency stop button is pressed. 2. Verify air pressure is sufficient and temperature display is working. |
| Regeneration has no effect | Check if the set temperature and time are appropriate; increase temperature and regeneration time if necessary. |
| Touchscreen is unresponsive | 1. Check if the distribution box temperature is too high or ambient temperature is too low. 2. Power off and restart, and allow for cooling. |
| Fuel level alarm | Refill fuel promptly. |
| Ignition failure | Check the fuel system and inspect the ignition plug. |
| Post-installation alarm on China VI vehicles | Perform one self-regeneration cycle on the vehicle to clear the alarm. |
Device Packing Accessories
No.
| Item | Specification | Quantity |
|------|---------------|----------|
| Main unit with one thermal converter | Set | 1 unit |
| Special Connection Fixture | Set | 2 sets |
| Pulse blast pipe | Set | 1 set |
| Wheel sets with screws | Pc | 4 Pcs |
| Fuel tank cover with screws | Pc | 1 Pc |
| Fan hose with clamps | Set | 1 set |
| DPF carrier fixture | Set | 1 set |
| Exhaust pipe reducers (large and small) | Set | 1 set |
| Pipe clamp | Set | 1 set |
